Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

Reliability.FM: Accendo Reliability, focused on improving your reliability program and career · accendoreliability.com

Gain the experience of your peers to accelerate improvement of your program and career. Improve your product development process, reliability or warranty performance; or your plant uptime or asset performance. Learn about reliability and maintenance engineering practical approaches, skills, and techniques. Join the conversation today.

500 episodes

13d ago latest

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English language

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Episodes 300

SOR 1203 Human Feedback vs AI Feedback
2d ago
Can generative AI become a useful coach for engineers preparing presentations, podcasts, or other professional communication? Carl and Enrico discuss the role feedback has played throughout their careers and compare traditional human feedback with the increasingly accessible feedback offered by AI. They examine why criticism needs to be accurate and actionable, whether direct negative feedback can sometimes motivate greater improvement, and why professionals should continue asking others for candid opinions regardless of experience. The discussion also considers the limitations of AI feedback:
SOR 1202 Building a Strong Reliability Culture
6d ago
What happens when a reliability engineer works in an organization where problems are hidden, procedures become checkboxes, or management is reluctant to hear bad news? Carl and Enrico discuss what separates a strong reliability culture from one that merely follows processes. They examine the importance of technical competence, speaking openly about risks, using design reviews to create shared ownership, and understanding what managers and other stakeholders actually care about. The discussion also explores how engineers can influence organizations that are resistant to change. Rather than tryi
SOR 1201 Decision Room Carry Problem
13d ago
Decision Room Carry Problem Abstract Dianna and Mojan discuss the decision room carry problem. Key Points Join Dianna and Mojan as they discuss “decision room carrying,” comparing how decisions are made in one room versus how they are executed by the teams responsible for carrying them out. Topics include: Why decisions made in isolated rooms […]
SOR 1200 When to Use Sensors
16d ago
When to Use Sensors Abstract Not every single piece of data is worth collecting. Join Mojan and Dianna as they explore how to think strategically about sensors and monitoring systems. From health tracking wearables that collect “almost too much data” to manufacturing floors transformed by AI-enabled sensors, they discuss when sensors actually drive better decisions—and when […]
SOR 1199 How One Backhoe Can Break the Internet
20d ago
A widespread internet outage affecting services such as Microsoft Teams, Zoom, Reddit and Discord wasn't caused by hackers or a software bug—it was likely triggered by damage to critical fibre optic infrastructure. In this episode, Chris Jackson explores how a single hardware failure exposed hidden dependencies throughout the internet and why redundancy is often far more fragile than engineers assume. Through real-world examples from aviation, automotive systems, nuclear power and Netflix's famous Chaos Monkey program, Chris explains how common-cause failures defeat backup systems and why unde
SOR 1198 FMEA & AI: What is the Human Role?
23d ago
FMEA & AI: What is the Human Role? Abstract Carl and Dianna discuss the emerging role of artificial intelligence in FMEA, emphasizing that AI should enhance—not replace—the human expertise required for effective risk analysis. Key Points Join Carl and Dianna as they share their experiences with AI support for engineering analyses like FMEA. They conclude […]
SOR 1197 How to Select FMEA
27d ago
How to Select FMEA Abstract Dianna and Carl discuss how to select FMEA. Key Points Join Dianna and Carl as they discuss how to select FMEA strategically, focusing on how to move beyond random or checkbox approaches to provide real engineering value. Topics include: The philosophy of doing fewer FMEAs really well rather than many […]
SOR 1196 The Evolving Nature of FMEA
1mo ago
The Evolving Nature of FMEA Abstract Carl and Fred discuss how the fundamentals of FMEA have remained constant over the decades while the methods, tools, and applications have evolved to better support product development in today’s fast-paced engineering environment Key Points Join Carl and Fred emphasize that successful FMEA depends on critical thinking, knowledgeable teams, […]
SOR 1195 AI Techniques and Projects
1mo ago
AI Techniques and Projects Abstract Dianna and Chris discuss AI techniques and projects they’ve been working on. Key Points Join Dianna and Chris as they discuss why AI in reliability should be treated as a powerful enhancer for pre-existing knowledge rather than a shortcut for the engineering basics. Topics include: AI-assisted FMEA approach that transitions […]
SOR 1194 DFR and Reliability Engineers
1mo ago
DFR and Reliability Engineers Abstract Enrico and Fred discuss the role of reliability engineers and implementing design for reliability. Key Points Join Enrico and Fred as they discuss how reliability professionals can assist, not do, design for reliability. Topics include: The various tools involved with a good design for reliability program. The problem with a […]
SOR 1193 The Value of Accendo Reliability
1mo ago
What makes Accendo Reliability valuable? In this episode, Chris and Fred explore how a free, practitioner-driven platform helps engineers solve real-world reliability problems every day. The discussion goes beyond website traffic and content metrics to examine the true value of shared knowledge—helping engineers learn faster, make better decisions, and avoid costly mistakes. They also discuss why practical experience often carries more weight than academic theory alone, and how contributors benefit by building trust and credibility within the industry. If you've ever relied on an article, podc
SOR 1192 PoF Resources
1mo ago
Physics-of-failure models are often presented as the ultimate solution for predicting reliability—but are they always necessary? In this episode, Chris and Fred explore a listener's question about finding reliable references for physics-of-failure models, particularly for electronics and PCB assemblies. The discussion highlights the spectrum of available models, from simple empirical equations to highly detailed simulations requiring extensive material and manufacturing data. More importantly, they explain why engineers should start by defining the decision they need to make before searching f
SOR 1191 FMEA Compensating Provisions
1mo ago
FMEA Compensating Provisions Abstract Carl and Fred discuss the concept of compensating provisions in FMEA—design features or operator actions that mitigate the consequences of failures and improve safety. Key Points Join Carl and Fred as they discuss how to identify and evaluate Compensating Provisions in FMEAs. Topics include: Compensating provisions is an FMEA element present in military […]
SOR 1190 FMEA Scales
1mo ago
FMEA Scales Abstract Carl and Fred discuss whether FMEA teams should use the 1–10 Severity, Occurrence, and Detection (SOD) scales in some FMEA Standards, or whether they can tailor the scales to better fit their applications. Key Points Join Carl and Fred as they discuss the essence of FMEA scales and how to apply them […]
SOR 1189 AI Names ‘Best’ Reliability Engineers
1mo ago
AI Names ‘Best’ Reliability Engineers Abstract Kirk and Fred discuss a recent AI search topic: who is the best reliability engineer? Key Points Join Kirk and Fred as they discuss how AI tends to provide answers with some bias towards the person inquiring and maybe a little bit of confirmation bias. Topics include: Why do Fred […]
SOR 1188 Electronics in Today’s Vehicles
1mo ago
Electronics in Today’s Vehicles Abstract Kirk and Fred discussed a recent search topic on electronics reliability when we found an article on the durability of automotive electronics. Key Points Join Kirk and Fred as they discuss automotive reliability and how many failure causes stem from variations in the long vertical supply chain in manufacturing. Topics […]
SOR 1187 They Are Just Not Listening
2mo ago
They Are Just Not Listening Abstract “They’re just not listening.” But what if the problem isn’t their ears—it’s their incentives? Join Fred and Mojan as they explore why people resist change, what actually motivates behavior, and how to drive change when you don’t have formal authority. Key Points Join Fred and Mojan as they explore […]
SOR 1186 MTBF to Weibull?
2mo ago
MTBF to Weibull? Abstract Enrico and Fred discuss a listener’s question about the process to convert a MTBF value to a Weibull curve. Key Points Join Enrico and Fred as they discuss a few questions concerning a proposed method to derive a Weibull curve from a MTBF value. Topics include: The available data Making assumptions […]
SOR 1185 Best Lessons Learned Method
2mo ago
Best Lessons Learned Method Abstract Capturing lessons learned can be a monumental waste of time—or it can be transformative. Join Fred and Mojan as they explore what separates the two through a cautionary tale: when three engineering teams independently removed electrostatic discharge (ESD) protection from a product to save costs, it nearly bankrupted the division. […]
SOR 1184 Damage Modeling
2mo ago
Damage Modeling Abstract What exactly is “damage” in engineering, and how do you predict when it will end a product’s life? Join Mojan and Fred as they explore damage modeling through the lens of reliability engineering. They discuss why understanding damage accumulation is critical for both designers and field teams, and how monitoring thresholds throughout […]
SOR 1183 Weibull and Crow-AMSSA
2mo ago
Weibull and Crow-AMSSA Key Points On the Use of Weibull vs. Crow AMSAA (Crow-AMSAA) for Repairable Systems – Philip Sage introduced the topic after seeing a LinkedIn discussion emphasizing Crow AMSAA over Weibull for repairable systems. – The post initially appeared to strongly advocate against Weibull, but on a closer read, it functioned as an […]
SOR 1182 Complex Product Reliability
2mo ago
Complex Product Reliability Abstract Enrico and Fred discuss the difference between complex and complicated products and what it means for reliability engineering. Using examples ranging from rockets and home appliances to computers and fountain pens, they explore the limits of component-level analysis, the role of system testing, and why surprises remain unavoidable even in well-engineered […]
SOR 1181 What is Reliability?
2mo ago
What is Reliability? Abstract What is the definition of reliability? Outside of the field of reliability, who defines it or what a failure is? Join Mojan and Fred as they explore how reliability is perceived across the product development ecosystem—from customers to suppliers to design engineers—and why the classic “but it met the spec!” defense […]
SOR 1180 Yes, Culture Can Change
2mo ago
Yes, Culture Can Change Abstract Carl and Fred discuss why organizational culture is not fixed, and how reliability-focused leadership, communication, and sustained engagement can gradually transform the way teams think and operate. Key Points Join Carl and Fred as they discuss how reliability culture can change in a company of organization. Topics include: Organizational culture […]
SOR 1179 Why Gaps?
3mo ago
Why Gaps? Abstract Carl and Fred discuss why effective reliability planning begins with identifying the gaps between an organization’s current capabilities and its long-term reliability vision. Key Points Join Carl and Fred as they discuss why identifying gaps are often missed in reliability planning and how to remedy. Topics include: Reliability planning should begin with […]

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Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

Episodes 300

SOR 1203 Human Feedback vs AI Feedback

SOR 1202 Building a Strong Reliability Culture

SOR 1201 Decision Room Carry Problem

SOR 1200 When to Use Sensors

SOR 1199 How One Backhoe Can Break the Internet

SOR 1198 FMEA & AI: What is the Human Role?

SOR 1197 How to Select FMEA

SOR 1196 The Evolving Nature of FMEA

SOR 1195 AI Techniques and Projects

SOR 1194 DFR and Reliability Engineers

SOR 1193 The Value of Accendo Reliability

SOR 1192 PoF Resources

SOR 1191 FMEA Compensating Provisions

SOR 1190 FMEA Scales

SOR 1189 AI Names ‘Best’ Reliability Engineers

SOR 1188 Electronics in Today’s Vehicles

SOR 1187 They Are Just Not Listening

SOR 1186 MTBF to Weibull?

SOR 1185 Best Lessons Learned Method

SOR 1184 Damage Modeling

SOR 1183 Weibull and Crow-AMSSA

SOR 1182 Complex Product Reliability

SOR 1181 What is Reliability?

SOR 1180 Yes, Culture Can Change

SOR 1179 Why Gaps?

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Episodes 300

SOR 1203 Human Feedback vs AI Feedback

SOR 1202 Building a Strong Reliability Culture

SOR 1201 Decision Room Carry Problem

SOR 1200 When to Use Sensors

SOR 1199 How One Backhoe Can Break the Internet

SOR 1198 FMEA & AI: What is the Human Role?

SOR 1197 How to Select FMEA

SOR 1196 The Evolving Nature of FMEA

SOR 1195 AI Techniques and Projects

SOR 1194 DFR and Reliability Engineers

SOR 1193 The Value of Accendo Reliability

SOR 1192 PoF Resources

SOR 1191 FMEA Compensating Provisions

SOR 1190 FMEA Scales

SOR 1189 AI Names ‘Best’ Reliability Engineers

SOR 1188 Electronics in Today’s Vehicles

SOR 1187 They Are Just Not Listening

SOR 1186 MTBF to Weibull?

SOR 1185 Best Lessons Learned Method

SOR 1184 Damage Modeling

SOR 1183 Weibull and Crow-AMSSA

SOR 1182 Complex Product Reliability

SOR 1181 What is Reliability?

SOR 1180 Yes, Culture Can Change

SOR 1179 Why Gaps?

Podcast 森辺一樹のグローバル・マーケティング〜すべてはアジアで売るために〜